If you know what you need and you want to get right to it, we're ready when you are. If you'd like to learn more about swimwear manufacturing services, please read on.
Swimwear Manufacturing Services
Learn More About Manufacturing Swimwear with Prototype
Swimwear requires a particular type of manufacturing that isn’t found just anywhere other garment factories are found. There are a few things about swimwear manufacturing that makes it a unique industry, which we’ll cover in the sections below. For this reason, swimwear factories tend to congregate in certain areas. Bali is one such place.
Why You Should Manufacture Swimwear in Bali
Over the last few years, Bali has become a hotspot for swimsuit manufacturers. Bikini enthusiasts arrive by the thousands every day and online influencers have put Bali on the map in a big way. Hundreds of new fashion labels put down roots in Bali every year. Many of them are startup swimwear labels.
For labels seeking small MOQ swimwear manufacturing, that’s great news! That means that there is a wide variety of fabrics, components and manufacturers available in one place. In the past, Bali has had a reputation of being a great place to start a label, but not a great place for growing labels. That’s partly deserved, due to the small size of the island and a limited workforce. However, Prototype is changing that dynamic with advanced software, tools and training that allows our supply chain to offer the same high quality production at a large and small scale that would typically force clients to seek production in China.
Bali is a great place to manufacture, but really, Indonesia is the real star here. There are lots of compelling reasons to manufacture clothing in Indonesia. At Prototype, we love Indonesia and we are proud to say that 100% of our manufacturing is based there.
Low MOQ Swimwear Manufacturing
The trick with small MOQ swimwear production is to get the quality where you want it. As opposed to couture fashion, low MOQ usually makes access to high quality more difficult. The reason for this is because most of the producers who are willing to work with low MOQ are very small companies. They have limited access to machines and equipment. They also generally don’t have any administrative staff that are dedicated to quality control, client communication and project management. All that administrative staff is expensive! But that’s also the very services you need most to ensure that your swim products are living up to the standard you’d like them to.
Startup swimwear labels are quality sensitive. They need top quality from the beginning to be sure that their customers’ first impressions of them are positive. Here at Prototype, we have a large team of professionals working with our clients everyday to help ensure a successful manufacturing process.
Swimwear Fabrics and Materials
If you’re a swimwear designer, it can sometimes be difficult to source fabrics and materials in your home country. The manufacturer needs to be able to work with the same or similar materials. Many designers don’t realize about the wide difference between what is available where they are doing the designing and what is available where the items will be manufactured. This means that the materials will either need to be sourced where the production is, or the materials will need to be supplied to the swimwear manufacturer. When sourcing fabrics and components, it’s vitally important that the designers and developers carefully consider the location where the swimwear will be manufactured. For this reason, we recommend that designers who are just starting out with a new swim label purchase of our Swimwear Startup Kits, available from our shop.
There are a wide variety of fabrics available with various compositions. But they mostly fall into 2 general categories: Nylons & Polyesters. For more information about the differences, take a look at our article about swimwear fabrics.
Colors and Prints in the Swimwear Manufacturing Process
With all types of swimwear fabrics, there are a wide variety of pre-dyed colors. The trends change quickly, so the availability of the colors changes quickly too. You’ll need to be sure during your design process that you account for these changes and either pre-purchase a large enough quantity of your chosen fabric or be flexible in your color selection when the time comes to manufacture. Also, you’ll need to keep this same thing in mind when you intend to reorder out of stock items. There’s a very good chance that your colors could be out of stock and not available again. Custom color dyes are not, unfortunately, a viable option for swimsuit materials. They just don’t take the dyes well and they fade relatively easily.
Fortunately, digital printing is an easy and relatively affordable option for swimwear fabrics. For digital printing you have 2 options: sublimation and direct-to-garment (DTG). DTG works with nylon, but the MOQ is very high and most swimwear startups can’t afford it. Sublimation printing, however, can be achieved at a very low MOQ. The quality is good and the color is permanent. The only catch is that it must be printed on polyester. We recommend at least 60% polyester in the fabric blend for permanent, effective color. The more poly, the better.
About Prototype's Swimwear Manufacturing in Bali
Prototype is the only full-service swimwear manufacturer in Bali that specializes in “concept to completion”. We offer 100% custom swimwear design services, including bikinis, one-piece, surf suits, rash guards, board shorts, neoprene swimwear, plus-size swimwear, children’s swimwear, and more.
We’re also the only Bali swimwear manufacturer with extensive experience in lingerie production. Why is this important? Because in today’s marketplace, many consumers are looking for swimwear that supports and accents a wide variety of body types. For many women, a skimpy bikini just isn’t going to work. For those women, you may need swimwear with underwires, boning and other support elements. Other women may be looking for swimsuits that enhance the bust, butt or other areas of the body. For those types of complex swimwear designs, you’ll find Prototype to be your best manufacturing resource. No matter what it is or how complex it may be, we’ll be happy to take on your challenge and see what we can do for you!
Prototype offers a free client consultation, so you've got nothing to lose. Just message us below for more information. 🙂
Advice for Startup Fashion Labels
Finally, here’s some practical advice for a startup fashion label from a manufacturer’s perspective:
Be practical in your process. Be realistic about your goals for your label and your financial constraints. If you go in to the business thinking, "NO compromises!", then you may be in for a difficult experience.
Don’t let compromises become a sore spot. Plan them from the beginning. Be in control of your compromises. If something isn’t working, work together with your manufacture to find another solution. Manufacturers want to do the best they can for you, but you also have an obligation to help find a satisfactory outcome for both parties. Always keep in mind that once you’ve found a manufacturer you like, try to develop a trusting relationship with them. Realize that you’re both on the same team. A successful outcome will be best for both of you!